EPCM for Mining Operations: Enhancing feasibility studies for 20% cost improvement

At TacminMadini, we specialize in optimising financial outcomes from the very beginning of the project lifecycle. Recognizing the pivotal role of feasibility studies in setting the stage for project success, we focus on enhancing these external studies to achieve a substantial 20% improvement in cost efficiency. Moreover, we ensure this cost efficiency improvement is maintained consistently throughout the project execution phase. Here’s how we systematically enhance the financial feasibility of mining projects:

1. Optimizing External Feasibility Studies

Objective: Critically enhance external feasibility studies to establish a cost-efficient foundation, achieving a 20% reduction in projected costs.

Cost Management Activities:

  • In-depth Analysis for Optimization: Conduct a rigorous examination of the external feasibility studies to identify overestimated costs and underexplored opportunities for savings.
  • Strategic Cost Reduction Techniques: Implement strategic adjustments and utilize innovative cost-saving measures that directly reduce the feasibility estimates by 20%.
  • Risk Evaluation and Management: Thoroughly analyze risk factors associated with cost overruns and develop robust strategies to mitigate these risks early in the project lifecycle.
  • Revised Cost Baseline Setting: Establish a new, optimized cost baseline that reflects the targeted 20% cost reduction from the original feasibility projections.

 

2. Integration into FEED

Objective: Seamlessly integrate the optimized cost framework from the enhanced feasibility study into the Front-End Engineering Design (FEED) phase.

Cost Management Activities:

  • FEED Alignment with Revised Costs: Ensure that the FEED processes and outputs align with the revised cost baseline, maintaining the integrity of the 20% cost reduction.
  • Value Engineering: Apply value engineering principles during FEED to further enhance cost effectiveness without compromising on quality or project deliverables.

 

3. Procurement Strategy

Objective: Procure contractors, materials, and services at costs that uphold the 20% cost reduction achieved during the feasibility analysis.

Cost Management Activities:

  • Strategic Sourcing: Develop and execute a procurement strategy that emphasizes securing the best value at the lowest possible cost, aligning with the reduced cost baseline.
  • Competitive Bidding Process: Implement a competitive bidding process that ensures contractors and suppliers meet the stringent cost reduction targets.
  • Contract Negotiation and Management: Negotiate contracts that enforce the cost savings identified during the feasibility study, including stipulations for cost control and penalties for non-compliance.

 

4. Detailed Engineering and Cost Control

Objective: Embed the cost efficiencies identified during the feasibility stage into the detailed engineering phase, ensuring these savings are realized in the construction and operation phases.

Cost Management Activities:

  • Cost Monitoring and Control: Implement strict cost control measures throughout the detailed engineering phase to adhere to the reduced cost baseline.
  • Continuous Cost Optimization: Pursue additional cost optimization opportunities during detailed engineering to enhance overall financial performance.

 

5. Project Execution and Continuous Improvement

Objective: Execute the project with rigorous adherence to the enhanced cost framework, extending the feasibility study’s cost improvements through construction and into operations.

Cost Management Activities:

  • Proactive Project Cost Management: Utilize advanced project management tools and techniques to closely monitor costs during construction, ensuring they do not exceed the revised budget.
  • Operational and Maintenance Cost Efficiency: Implement operational processes and maintenance schedules designed to sustain the cost improvements achieved, focusing on long-term financial sustainability.
  • Iterative Cost Evaluations: Foster a culture of continuous cost evaluation and improvement, leveraging operational insights to identify further areas for cost reduction.

 

Optimised mining with TacminMadini's EPCM Mining service