From Recovery to Resilience: Reflections on Stabilising Mining Project Performance

Getting the Basics Right Before Chasing Bigger Fixes

In many mining projects we've been involved with—whether early-stage developments or expansion efforts—performance challenges have tended to trace back to the same few areas. It's rarely about a single issue. Instead, we often find that over time, the day-to-day realities of the site start pulling away from the original plan. It might be haul roads wearing in faster than expected, ramps not draining as they should, or staging areas getting crowded in ways that slow things down. When those conditions build-up, even the best-maintained equipment starts to feel the pressure. We've learnt that, before focusing on availability or maintenance metrics, it's worth taking a close look at the operating environment—because no mechanical improvement can offset inefficiencies baked into the layout or workflow. When those fundamentals are corrected, everything else tends to follow suit.

When It's Not About More Effort, But the Right Focus

On one project, we stepped in during a startup where multiple teams were working in parallel—mining, civils, and infrastructure. Everyone was pushing hard, but things weren't moving forward as expected. Rather than add more pressure, we worked with the site leads to step back and reassess. Looking at the sequencing of tasks, what was physically accessible, and what resources were available day-to-day, we rebuilt the program based on how the site was operating—not how it was supposed to. Some activities were re-ordered, haul routes opened earlier, and a few simple adjustments cleared the way for better coordination. Within weeks, the energy on-site shifted—less stress, better progress. It reminded us again that it's not always about doing more—it's about lining things up so that effort turns into output.

 

Keeping Things Running Once the Dust Settles

Once operations start settling into a rhythm, there's a natural temptation to assume the job's done. But we've seen that it's often the phase after recovery when the pressure on equipment kicks in. Catch-up production, shifting schedules, and evolving site needs can stretch machines thin. In past assignments, we've worked closely with on-site teams to carefully plan that next phase—checking equipment against new workloads, lining up maintenance schedules early, and ensuring the proper tooling and support were in place before issues emerged. The aim wasn't to overhaul the fleet but to create a buffer so that unplanned breakdowns didn't undo the gains that had just been made. With proper planning, we've seen how steady performance can become the norm, not the exception.

 

When the Systems Start Talking to Each Other

Looking back across different projects, the most significant turning point hasn't come from one big fix, but from the moment the moving parts of the operation start working together. That's when haulage is set up to match the mine plan, when maintenance fits naturally into the schedule, and when parts or support show up before they're urgently needed. It's a rhythm that builds trust on-site—between teams, departments, and the client. Things don't just get done when that's in place—they stay done. It's not flashy. It's not complicated. But it's consistent. That consistency gives a project staying power—and that's the kind of resilience we've always aimed to support.

 

Laying the Groundwork for Asset Performance and Long-Term Stability?

In the projects we’ve supported, one thing has become clear: asset performance doesn’t improve in isolation. It improves when operating conditions are stabilised, when field execution is brought back into alignment with intent, and when the right groundwork is in place to support reliable output. Without that, even well-maintained fleets can fall short of their potential.

 

That’s why, as part of our commitment to long-term project outcomes, we offer a structured site review and set of practical recommendations at no cost—helping teams address the conditions that directly impact performance. From there, we follow through with targeted equipment audits, mine-ready assessments, and structured mobilisation strategies through our BlueForge model—ensuring that recovery efforts lead to lasting asset stability and operational efficiency.

 

To learn more, visit Asset sustainability | TacminMadini or contact us to discuss how a recovery-to-readiness approach could support your operational targets.